MIL-DTL-5015 Crimp Type Connectors & Accessories

MIL-DTL-5015 Crimp Connectors & Accessories

 

Heavy Duty, Military Power Connectors

The TM Series of connectors is based on the popular MIL-DTL-5015 (SAE-AS50151) standard and is designed to meet or exceed all of the specifications for performance and durability. Traditional threaded coupling, crimp contacts, and 77 insert arrangements offer a high degree of interconnect design flexibility. In addition to the standards, the series features many specialty shell styles, backshells, RoHS approved finishes, and accessories unavailable in the mil-spec. This diverse component offering provides engineers with a wide range of options to match any application requiring a ruggedized, IP67 waterproof connector for signal and power in the harshest military environments.

For additional help in specifying your 5015 connector solution, please contact a Milnec sales professional, or your authorized distributor for technical and sales support.

Milnec COTS products are not qualified through the DLA and are not listed on the QPL.

TM Series Features & Benefits

  • Mil-Spec Compatible – 100% compatible with MIL-DTL-5015 Crimp
  • Complete Kits – Get complete backshell and sealing accessories with your connector
  • Quick Delivery – Short production lead-times on most items


MS3456 Type Plug • (TM06)

Description

The MS3456 type plug features a wire sealing grommet for superior protection in harsh environments. Strain relief backshells are required to protect from cable tension. Covers are recommended to protect contacts and coupling threads from damage or debris. Compatible with MIL-5015 crimp connectors.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3456MS3450, MS3451, MS3452, MS3454
Aero ElectricAE556AE550, AE551, AE552, AE554
Amphenol/Matrix94469440, 9441, 9442, 9444
J-Tech/ConesysDC62, DC63DC60, DC61
ITT CannonCV3456CV3450, CV3451, CV3452, CV3454

MIL-5015 Type Self-Locking Plug • (TM09)

Description

This self-locking plug offers extra coupling security to MIL-5015 applications subjected to high vibration, or when an extra level of protection is required. The self-locking clutch provides tactile and audible confirmation of coupling. Covers are recommended to protect contacts and coupling threads.

Compatibility

Compatible BrandsMates
MIL-DTL-5015 CrimpMS3450, MS3451, MS3452, MS3454
Aero ElectricAE550, AE551, AE552, AE554
Amphenol/Matrix9440, 9441, 9442, 9444
J-Tech/ConesysDC60, DC61
ITT CannonCV3450, CV3451, CV3452, CV3454

MS3450 Type Wall Mount Receptacle • (TM00)

Description

The MS3450 type wall mount receptacle features a four hole flange for easy installation on the front or back of a panel for application flexibility. A gasket and mounting bracket with sealing screws are recommended for added environmental protection.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3450MS3456, MS3459
Aero ElectricAE550AE556, AE559
Amphenol/Matrix94409446, 9816
J-Tech/ConesysDC60, DC61DC62, DC63
ITT CannonCV3450CV3456, CV3459

MS3452 Type Box Mount Receptacle • (TM02)

Description

The TM02 (MS3452 type) box mount receptacle has a standard four hole flange for front or rear panel mounting. The low rear profile is designed for confined enclosures and does not permit the use of backshells. Protective covers and a gasket are recommended to protect contacts and seal the mounting location.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3452MS3456, MS3459
Aero ElectricAE552AE556, AE559
Amphenol/Matrix94429446, 9816
J-Tech/ConesysDC62, DC63
ITT CannonCV3452CV3456, CV3459

MS3454 Type Jam Nut Receptacle • (TM07)

Description

An MS3454 style jam nut receptacle features a single mounting hole for increased environmental protection. The integrated silicone O-ring seals the mounting location to maintain environmental integrity. Covers are recommended to protect contacts.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3454MS3456, MS3459
Aero ElectricAE554AE556, AE559
Amphenol/Matrix94449446, 9816
J-Tech/ConesysDC62, DC63
ITT CannonCV3454CV3456, CV3459

MS3451 Type Cable Mount Receptacle • (TM01)

Description

The MS3451 type in-line receptacle features a reduced flange to protect coupling threads from impact when dropped or dragged. A strain relief backshell is required to protect terminations from cable tension. Covers are recommended to protect the contacts and coupling threads when the receptacle is not in use.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3451MS3456, MS3459
Aero ElectricAE551AE556, AE559
Amphenol/Matrix94419446, 9816
J-Tech/ConesysDC62, DC63
ITT CannonCV3451CV3456, CV3459

MIL-5015 Type Thru-Bulkhead Receptacle • (TM22)

Description

This special connector has receptacles on both sides of the shell in order to connect MIL-5015 cable plugs from both sides. One side of the shell features socket contacts, the other side pin contacts. A mounting bracket and gasket are recommended.

Compatibility

Compatible BrandsMates
MIL-DTL-5015 CrimpMS3456, MS3459
Aero ElectricAE556, AE559
Amphenol/Matrix9446, 9816
J-Tech/ConesysDC62, DC63
ITT CannonCV3456, CV3459

MIL-5015 Type Hermetic Jam Nut Bulkhead Feed-Thru Receptacle • (TM27)

Description

This special airtight hermetic connector has receptacles on both sides of the shell in order to connect MIL-5015 cable plugs from both sides. One side of the shell features socket contacts, the other side pin contacts. The jam nut shell style is preferred for hermetic applications due to the single mounting hole.

Compatibility

Compatible BrandsMates
MIL-DTL-5015 CrimpMS3456, MS3459
Aero ElectricAE556, AE559
Amphenol/Matrix9446, 9816
J-Tech/ConesysDC62, DC63
ITT CannonCV3456, CV3459

MIL-5015 Type Strain Relief Backshell • (TMB2)

Description

Provides strain relief protection for all MIL-5015 cable plugs or cable connecting receptacles. The self-locking design is best for high-vibration environments. Upgrade to an environmental backshell for outdoor or harsh environment applications.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Right Angle Strain Relief Backshell • (TMB4)

Description

Angled strain relief is useful for MIL-5015 applications where there is limited space or cable management is required. The self-locking design is recommended for high-vibration environments.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Environmental Backshell • (TME2)

Description

Cable sealing glands seal both entry points on these MIL-5015 backshells, providing environmental protection from harsh environments. A cable clamp on the back of the shell provides necessary strain relief. Upgrade to EMI/RFI environmental backshells for shielded applications.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type 45° Environmental Backshell • (TME3)

Description

Angled environmental backshells provide MIL-5015 applications with simple cable management and environmental protection. Upgrade to an EMI/RFI environmental backshell for shielded applications.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Right Angle Environmental Backshell • (TME4)

Description

This backshell features a 90° angle that provides excellent cable management in confined spaces. Environmental protection is provided by cable sealing glands that keep out dirt, dust, water, and moisture. A strain relief clamp protects contacts from cable tension. Compatible with all MIL-5015 connectors.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type EMI/RFI Environmental Backshell • (TMR2)

Description

These MIL-5015 style backshells provide strain relief from cable tension, environmental sealing, and 360° shield termination hardware. They offer the best in connector protection, with complete EMI/RFI and environmental protection for all mission-critical designs.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type 45° EMI/RFI Environmental Backshell • (TMR3)

Description

These MIL-5015 style backshells provide strain relief, environmental sealing, and 360° termination hardware for EMI shielding. The 45° angle provides cable management in confined spaces or on high-density panels.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Right Angle EMI/RFI Environmental Backshell • (TMR4)

Description

A 90° angle in this MIL-5015 type backshell provides cable management in tight spaces. Glands seal against the cable jacket, providing IP67 environmental protection, while a cable clamp offers relief from cable strain, and internal hardware offers complete 360° shield termination for EMI/RFI protection.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Shorting Cap Backshell • (TMSC)

Description

The shorting cap backshell provides a simple solution for testing MIL-DTL-5015 connector applications and system reliability.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Shrink Boot • (TMK2)

Description

A shrink boot provides complete IP67 environmental protection and strain relief. Must be used with a boot adapter.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Right Angle Shrink Boot • (TMK4)

Description

90° shrink boot provides complete IP67 environmental protection and strain relief in a low-profile backshell design. A boot adapter must be used for proper installation.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Boot Adapter • (TMAB)

Description

This adapter is specifically designed to provide shrink boots with a grooved platform for superior grip and environmental sealing. The design allows for unscrewing of the connector for field inspection without removing the shrink boot.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type EMI/RFI Banding Boot Adapter • (TMD2)

Description

The EMI/RFI banding boot adapter provides effective shield termination for applications using a shrink boot. Shielding is achieved with a band applied by a simple hand tool over a specially designed platform. The overlaying boot ensures strain relief and complete IP67 environmental protection. Each adapter is supplied with a shield termination band.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Type Dust Covers • (TMCP/TMCR)

Description

Connectors should always be paired with protective covers to environmentally seal and protect the connector from damage. In addition to protecting contacts, covers also protect the coupling threads from impact and debris, ensuring reliable coupling.

Compatibility

Compatible BrandsPlugsReceptacles
MIL-DTL-5015 CrimpMS3456, MS3459MS3450, MS3451, MS3452, MS3454
Aero ElectricAE556, AE559AE550, AE551, AE552, AE554
Amphenol/Matrix9446, 98169440, 9441, 9442, 9444
J-Tech/ConesysDC62, DC63DC60, DC61
ITT CannonCV3456, CV3459CV3450, CV3451, CV3452, CV3454

MIL-5015 Type Dummy Receptacle • (TMCD)

Description

Prevent operator injury and connector damage by providing a safe place to safely stow and organize unused cables. Solid flange (TMCC) stowage receptacles are available when full environmental sealing is required. Covers are also recommended to keep unused stowage receptacles clean and dry.

Compatibility

Compatible BrandsPlugs
MIL-DTL-5015 CrimpMS3456, MS3459
Aero ElectricAE556, AE559
Amphenol/Matrix9446, 9816
J-Tech/ConesysDC62, DC63
ITT CannonCV3456, CV3459

MIL-5015 Type Mounting Gasket • (TMGE)

Description

Mounting gaskets will seal the mounting space between the receptacles and the panel to maintain the environmental integrity of your enclosure. They may be used in either rear or front mount receptacle installations.

Compatibility

Compatible BrandsReceptacles
MIL-DTL-5015 CrimpMS3450, MS3451, MS3452, MS3454
Aero ElectricAE550, AE552
Amphenol/Matrix9440, 9442
J-Tech/ConesysDC60, DC61
ITT CannonCV3450, CV3452

MIL-5015 Type Mounting Bracket & Screws • (TMMB)

Description

Mounting brackets with captive stainless steel locking nuts prevent loose fasteners from falling into susceptible areas, which may cause equipment failure. Optional sealing screws with O-rings will effectively seal the mounting holes on your enclosure from water ingress.

Compatibility

Compatible BrandsReceptacles
MIL-DTL-5015 CrimpMS3450, MS3451, MS3452, MS3454
Aero ElectricAE550, AE552
Amphenol/Matrix9440, 9442
J-Tech/ConesysDC60, DC61
ITT CannonCV3450, CV3452

MIL-5015 Type Crimp Contacts & Sealing Plugs

Description

TM Series MIL-5015 crimp style contacts are machined from copper alloy and are gold plated for the highest electrical continuity and corrosion resistance. The series offers contacts in sizes #0, #4, #8, #12, and #16, which are suitable for 0-20 AWG wire and are rated for up to 150 amps. In addition, thermocouples are available in sizes #16 and #20. Sealing plugs are required for any open positions in a connector to maintain reliable environmental protection.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Crimp Tool • (TK101)

Description

The TK101 precision crimp tool enables termination of contacts from #12 to #20. The tool features an eight impression crimp, which ensures maximum tensile strength between wire and contact. The cycle controlled ratchet is consistent and accurate and does not permit half crimps, ensuring complete and precise crimping every time. For larger TM Series contacts (#0, #4, #8), the TU2301 pneumatic crimper must be used.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Crimp Contact Insertion & Removal Tools

Description

We ship plastic contact insertion and removal tools with every crimp connector. And while they offer a convenient solution for connector repair in the field, some applications demand more durable and precise tooling. Our stainless steel contact insertion and removal tools are the best option for production environments where higher tool reliability is required.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459

MIL-5015 Banding Tool & EMI/RFI Bands

Description

The TB058 banding tool is the only tool needed to professionally install shielding termination bands to all Milnec EMI/RFI banding adapters. This simple hand tool positions, tightens, and trims the shield termination band with just a few easy steps for a foolproof, high-precision installation.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3450, MS3451, MS3454, MS3456, MS3459
Aero ElectricAE550, AE551, AE554, AE556, AE559
Amphenol/Matrix9440, 9441, 9444, 9446, 9816
J-Tech/ConesysDC60, DC61, DC62, DC63
ITT CannonCV3450, CV3451, CV3454, CV3456, CV3459