MIL-DTL-5015 Front-Release Crimp Style Connectors

MIL-5015 Crimp

 

MIL-DTL-5015 Front-Release Crimp – Heavy Duty, Military Power Connectors

The TF Series of connectors is based on the popular MIL-DTL-5015 standard and is designed to meet or exceed all of the specifications for performance and durability. Traditional threaded coupling, front-release crimp contacts, and 77 insert arrangements offer a high degree of interconnect design flexibility. In addition to the standards, the series features many specialty shell styles, backshells, RoHS approved finishes, and accessories unavailable in the mil-spec. This diverse component offering provides engineers with a wide range of options to match any application requiring a ruggedized, IP67 waterproof connector for signal and power in the harshest military environments.

For additional help in specifying your 5015 connector solution, please contact a Milnec sales professional, or your authorized distributor for technical and sales support.

Milnec COTS products are not qualified through the DLA and are not listed on the QPL.

TF Series Features & Benefits

  • Mil-Spec Compatible – 100% compatible with MIL-DTL-5015 Crimp
  • Complete Kits – Get complete backshell and sealing accessories with your connector
  • Quick Delivery – Short production lead-times on most items


MS3406 Type Plug • (TF06)

ms3406

Part Detail

  • MS3406 – TF06 Plug (MS3406 Type)

Description

The MS3406 type plug features a wire sealing grommet for superior protection in harsh environments. Strain relief backshells are required to protect from cable tension. Covers are recommended to protect contacts and coupling threads from damage or debris. Compatible with MIL-5015 crimp connectors.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3406MS3400, MS3401, MS3402, MS3404

Data Sheets


MS3408 Type Plug • (TF08)

ms3408

Part Detail

  • MS3408 – TF08 Plug (MS3408 Type)

Data Sheets

Description

The MS3408 type plug features a wire sealing grommet for superior protection in harsh environments. A 90 degree strain relief backshell is included to protect from wire tension and provide simple cable management. Covers are recommended to protect contacts and coupling threads from damage or debris. Compatible with MIL-5015 crimp connectors.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3408MS3400, MS3401, MS3402, MS3404

MS3409 Type Plug • (TF09)

ms3409

Part Detail

  • MS3409 – TF09 Plug (MS3409 Type)

Data Sheets

Description

The MS3409 type plug features a wire sealing grommet for superior protection in harsh environments. A 45 degree strain relief backshell is included to protect from wire tension and provide simple cable management. Covers are recommended to protect contacts and coupling threads from damage or debris. Compatible with MIL-5015 crimp connectors.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3409MS3400, MS3401, MS3402, MS3404

MS3496 Type Self-Locking Plug • (TF96)

ms3496

Part Detail

  • MS3496 – TF96 Plug (MS3496 Type)

Data Sheets

Description

This self-locking plug offers extra coupling security to MIL-5015 applications subjected to high vibration, or when an extra level of protection is required. The self-locking clutch provides tactile and audible confirmation of coupling. Covers are recommended to protect contacts and coupling threads.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3409MS3400, MS3401, MS3402, MS3404

MS3400 Type Wall Mount Receptacle • (TF00)

ms3400

Part Detail

  • MS3400 – TF00 Recept. (MS3400 Type)

Data Sheets

Description

The MS3400 type wall mount receptacle features a four hole flange for easy installation on the front or back of a panel for application flexibility. A gasket and mounting bracket with sealing screws are recommended for added environmental protection.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3400MS3406, MS3408, MS3409, MS3496

MS3402 Type Box Mount Receptacle • (TF02)

ms3402

Part Detail

  • MS3402 – TF02 Recept. (MS3402 Type)

Data Sheets

Description

The TF02 (MS3402 type) box mount receptacle has a standard four hole flange for front or rear panel mounting. The low rear profile is designed for confined enclosures and does not permit the use of backshells. Protective covers and a gasket are recommended to protect contacts and seal the mounting location.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3402MS3406, MS3408, MS3409, MS3496

MS3404 Type Jam Nut Receptacle • (TF07)

ms3404

Part Detail

  • MS3404 – TF07 Recept. (MS3404 Type)

Data Sheets

Description

An MS3404 style jam nut receptacle features a single mounting hole for increased environmental protection. The integrated silicone O-ring seals the mounting location to maintain environmental integrity. Covers are recommended to protect contacts.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3404MS3406, MS3408, MS3409, MS3496

MS3401 Type Cable Mount Receptacle • (TF01)

ms3401

Part Detail

  • MS3401 – TM01 Recept. (MS3401 Type)

Data Sheets

Description

The MS3401 type in-line receptacle features a reduced flange to protect coupling threads from impact when dropped or dragged. A strain relief backshell is required to protect terminations from cable tension. Covers are recommended to protect the contacts and coupling threads when the receptacle is not in use.

Cross-Reference & Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3401MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Thru-Bulkhead Receptacle • (TF22)

Description

This special connector has receptacles on both sides of the shell in order to connect MIL-5015 cable plugs from both sides. One side of the shell features socket contacts, the other side pin contacts. A mounting bracket and gasket are recommended.

Compatibility

Compatible BrandsEquivalentsMates
MIL-DTL-5015 CrimpMS3406, MS3408, MS3409, MS3496

MIL-5015 Type Strain Relief Backshell • (TFB2)

Description

Provides strain relief protection for all MIL-5015 cable plugs or cable connecting receptacles. The self-locking design is best for high-vibration environments. Upgrade to an environmental backshells for outdoor or harsh environment applications.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400, MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Right Angle Strain Relief Backshell • (TFB4)

Description

Angled strain relief is useful for MIL-5015 applications where there is limited space or cable management is required. The self-locking design is recommended for high-vibration environments.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400, MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Environmental Backshell • (TFE2)

Description

Cable sealing glands seal both entry points on these MIL-5015 backshells, providing environmental protection from harsh environments. A cable clamp on the back of the shell provides necessary strain relief. Upgrade to EMI/RFI environmental backshells for shielded applications.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type 45° Environmental Backshell • (TFE3)

Description

Angled environmental backshells provide MIL-5015 applications with simple cable management and environmental protection. Upgrade to an EMI/RFI environmental backshell for shielded applications.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Right Angle Environmental Backshell • (TFE4)

Description

This backshell features a 90° angle that provides excellent cable management in confined spaces. Environmental protection is provided by cable sealing glands that keep out dirt, dust, water, and moisture. A strain relief clamp protects contacts from cable tension. Compatible with all MIL-5015 connectors.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type EMI/RFI Environmental Backshell • (TFR2)

Description

These MIL-5015 style backshells provide strain relief from cable tension, environmental sealing, and 360° shield termination hardware. They offer the best in connector protection, with complete EMI/RFI and environmental protection for all mission-critical designs.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type 45° EMI/RFI Environmental Backshell • (TFR3)

Description

These MIL-5015 style backshells provide strain relief, environmental sealing, and 360° termination hardware for EMI shielding. The 45° angle provides cable management in confined spaces or on high-density panels.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type 90 Degree EMI/RFI Environmental Backshell • (TFR4)

Description

A 90° angle in this MIL-5015 type backshell provides cable management in tight spaces. Glands seal against the cable jacket, providing IP67 environmental protection, while a cable clamp offers relief from cable strain, and internal hardware offers complete 360° shield termination for EMI/RFI protection.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Shorting Cap Backshell • (TFSC)

Description

The shorting cap backshell provides a simple solution for testing MIL-DTL-5015 connector applications and system reliability.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Shrink Boot • (TFK2)

Description

A shrink boot provides complete IP67 environmental protection and strain relief. Must be used with a boot adapter.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Right Angle Shrink Boot • (TFK4)

Description

90° shrink boot provides complete IP67 environmental protection and strain relief in a low-profile backshell design. A boot adapter must be used for proper installation.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Boot Adapter • (TFAB)

Description

This adapter is specifically designed to provide shrink boots with a groved platform for superior grip and environmental sealing. The design allows for unscrewing of the connector for field inspection without removing the shrink boot.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type EMI/RFI Banding Boot Adapter • (TFD2)

Description

The EMI/RFI banding boot adapter provides effective shield termination for applications using a shrink boot. Shielding is achieved with a band applied by a simple hand tool over a specially designed platform. The overlaying boot ensures strain relief and complete IP67 environmental protection. Each adapter is supplied with a shield termination band.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Dust Covers • (TFCP/TFCR)

Description

Connectors should always be paired with protective covers to environmentally seal and protect the connector from damage. In addition to protecting contacts, covers also protect the coupling threads from impact and debris, ensuring reliable coupling.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Dummy Receptacle • (TFCD)

Description

Prevent operator injury and connector damage by providing a safe place to safely stow and organize unused cables. Solid flange (TMCC) stowage receptacles are available when full environmental sealing is required. Covers are also recommended to keep unused stowage receptacles clean and dry.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Type Mounting Gasket • (TFGE)

Description

Mounting gaskets will seal the mounting space between the receptacles and the panel to maintain the environmental integrity of your enclosure. They may be used in either rear or front mount receptacle installations.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS340

MIL-5015 Type Mounting Bracket & Screws • (TFMB)

Description

Mounting brackets with captive stainless steel locking nuts prevent loose fasteners from falling into susceptible areas, which may cause equipment failure. Optional sealing screws with O-rings will effectively seal the mounting holes on your enclosure from water ingress.

Compatibility

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Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400, MS340

MIL-5015 Type Crimp Contacts & Sealing Plugs

Description

TF Series front-release MIL-5015 crimp style contacts are machined from copper alloy and are gold plated for the highest electrical continuity and corrosion resistance. The series offers contacts in sizes #0, #4, #8, #12, and #16, which are suitable for 0-26 AWG wire and are rated for up to 150 amps. Sealing plugs are required for any open positions in a connector to maintain reliable environmental protection.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400,MS3401, MS3402, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Crimp Tool • (TK101)

Description

The TK101 precision crimp tool enables termination of contacts from #12 to #20. The tool features an eight impression crimp, which ensures maximum tensile strength between wire and contact. The cycle controlled ratchet is consistent and accurate and does not permit half crimps, ensuring complete and precise crimping every time. For larger TF Series contacts (#0, #4, #8), the TU2301 pneumatic crimper must be used.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400, MS3401, MS3402, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Crimp Contact Insertion & Removal Tools

Description

We ship plastic contact insertion and removal tools with every crimp connector. And while they offer a convenient solution for connector repair in the field, some applications demand more durable and precise tooling. Our stainless steel contact insertion and removal tools are the best option for production environments where higher tool reliability is required.

Compatibility

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Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400, MS3401, MS3402, MS3404, MS3406, MS3408, MS3409, MS3496

MIL-5015 Banding Tool & EMI/RFI Bands

Description

The TB058 banding tool is the only tool needed to professionally install shielding termination bands to all Milnec EMI/RFI banding adapters. This simple hand tool positions, tightens, and trims the shield termination band with just a few easy steps for a foolproof, high-precision installation.

Compatibility

Compatible BrandsConnectors
MIL-DTL-5015 CrimpMS3400, MS3401, MS3404, MS3406, MS3408, MS3409, MS3496